Cooling frame on the hive roof

Attachment for cooling a beehive on tropical days

COOLING FRAME

Author of solution (idea):  Lenka Vettermannová                       
Tested in practice:  Since the 2018 season, gradually modified, tested with Bumblebees PLUS
Test results:  verified, safe when following manufacturing recommendations and usage methodology
The group of breeders for whom the tool is suitable:  unrestricted
Justification Protection of the ulcer from overheating during extreme daytime temperatures


What is a cooling frame?

In the event that air temperatures rise above 30°C, it is advisable to address cooling for bumblebee nests (bumblebee houses).

One of the neat features that Lenka Vettermannová has been using and improving for several years is the stroking frame.

Essentially, it is a closed space filled with cooled material, placed with its open side onto the roof of the hive. Excess heat from the hive space above the lining is discharged into this space through the roof. Here, the cooled air cools the contents of the hive.

The solution will cool the air above the lining, it will not penetrate significantly into the core of the nest – the lining prevents this.

When using cooling blocks enclosed in an insulated space, a long-lasting cooling effect can be achieved, potentially all day. However, the condition is that the space is thermally insulated and heat transfer occurs between the object and the cooling medium.

It is very important to also use a thermometer. This should measure the air temperature above the lining. This will prevent unwanted chilling of the nest.

 

Bumblebees PLUS - Cooling Frame - Lenka Vettermanová

Cooling Frame
Photo: Lenka Vettermanová (06/2021)

Bumblebees PLUS - Cooling Frame - Lenka Vettermanová

Cooling Frame
Photo: Lenka Vettermanová (06/2021)

 

Bumblebees PLUS - Cooling Frame - Lenka Vettermanová

Cooling Frame
Photo: Lenka Vettermanová (06/2021)

 

Lenka uses commercially available blocks of various sizes as cooling blocks. Depending on the chosen size (volume), the cooling performance and the duration of cooling can be controlled.


If you want to take advantage of such an option, remember to do so when creating the frame.

Bumblebees PLUS - Cooling block

Cooling blocks of various sizes
Photograph Lenka Vettermannová

An example of how a cooling block can deform.
Therefore, if you are creating a cooling frame, adjust its dimensions so that the block fits in such a situation and its height is double after removal from the freezer.

 

Bumblebees PLUS - Cooling Block - Possible deformation after freezing

Cooling block – possible deformation after freezing
Photo: O. Hercog (6/2021)

 

 

How to make such a frame

Good results can be achieved using:

  • Thermal insulation of the cooling frame (perimeter and roof)
  • The size of the frame that covers the largest possible area of the roof, to prevent thermal bridging (the roof cools in one place and is heated by warm air in another).
  • Seal under the frame
  • Appropriate cooling medium volume
  • Heat-reflecting foil around the frame (our favourite Mirelon with aluminium foil)
  • In practice, it's about compromise and also adapting to your ulcer type and manufacturing capabilities.

Therefore, a completely universal guide doesn't exist. The best course of action is to try it out under your own conditions and “fine-tune” it. This means creating a sufficient volume of cooling fins that will stay cool for the desired amount of time, but without freezing the propellant. 

 

Lenka made a frame from leftover plywood approximately 18 mm thick. She joined the planks with screws. She covered the front with Mirelon and fitted the bottom surface with sealing. .

Cooling gel packs or cooling blocks can be placed inside portable fridges. 

She also attached a board to the roof, which allows ventilation of the space under the roof and may shade the chick (it cannot be placed in the sun).

Remember to remove the thermal insulation board from the roof of the culvert, otherwise the heat dissipation from the culvert will be ineffective!

Likewise, Lenka recommends weighting the roof frame.

 

If you are making the frame yourself, choose the height of the internal space so that it can accommodate 2-3 frozen blocks and the frame fits well on the roof. Be careful with the height – the blocks will increase in volume after freezing.

It's a given that the sun shouldn't shine on startled animals.

 

Sealing under the roof on battens. Removable internal insulation under the roof.

Sealing under the roof on battens and removable internal roof insulation – detail.

You can read about a roof with a removable thermal insulation board HERE

 

Bumblebees PLUS - Hive Sealing - TESA

Ulcer seal – TESA

Notes and Tests Bumblebees PLUS

We tested the solution and are providing some notes on it

  • If the frame has a large mass, some of the cooling block capacity will be used to cool it. Therefore, it is better to make the frame thin and insulate it well from the outside – the roof and the sides.
  • Depending on the solution and the volume of “coolant”, the air and lining temperature can be reduced quite significantly, or even drastically, by 15C – 20C. This is already a large and sudden temperature change. Therefore, we recommend a smaller cooling volume, which does not allow such a temperature jump and will not overload the bumblebees.
  • When testing the solution, in an extreme case, 15C was measured on the surface of the liner and 30C at the bottom.
  • From a physics perspective, this solution has one disadvantage – during cooling, condensate forms on the ceiling of the hive (underside of the roof), which can then drip into the nest. If there's a lot of it, it can harm the comb. The moisture itself isn't harmful, provided the condensate doesn't flow into the nest.  
  • Heat transfer from the hive space will increase if you place a wet cloth under the cooling block – there will be a significant increase in the contact area of the cooling medium with the roof; however, the cooling block will be „consumed“ a little faster.
  • This solution does not address poorly made hives. If such a hive has poor insulation, it is heated by warm ambient air from several sides. However, this is a problem with the hive and not with this solution.
  • On hot days, there's no point in letting the block heat up and then cooling it down rapidly. It's better to use a smaller number of blocks (12x max) before the temperature rises and replace the block during the day (if possible).
  • Do not use this solution on days when the maximum temperature does not exceed 30-32°C. On such days, it is better to use gentler cooling with a damp cloth and its evaporation.
  • The condition for using the thermometer has already been stated above.
  • The placement of the thermometer is very important. There's no point in measuring the temperature in the lining, as it's different everywhere. Placing the thermometer (probe) in the air gap above the lining at least gives you some idea of the air temperature in the hive. When using a cooling frame, cool air flows onto the thermometer, and the measurement is not accurate. However, it gives you some idea of how things are in the hive.
    If you use the same type of thermometer in your armpits and place it in the same spot, you can compare the temperatures in your armpits. However, don't expect to measure exact values.
  • Be interested in the accuracy of the thermometer used. The accuracy of cheap thermometers is generally poor, with a margin of error of a few degrees. Without calibration, thermometers will show different values at the same moment. However, they can be easily calibrated at home and you can account for this.
Conclusion
  • Despite some disadvantages, dictated by the laws of physics, this solution will enable them to overcome critical temperatures on very hot days. Although this may represent a considerable temperature shock for bumblebees, it will allow them to survive critical moments.
  • We therefore recommend using it only during the day when temperatures are expected to rise to 35C, and only during the day. 
  • Once outdoor temperatures have dropped, it is advisable to remove condensation by ventilating the hive (using a larger extension or an absorbent cloth placed under the roof) and restore the humidity inside the hive to around 90% RH.

Perhaps an alternative in case you have limited manufacturing capabilities

As part of the tests, we have designed an alternative cooling frame for you from a 50mm thick polystyrene board.

For its production, you only need a ruler and a sharp knife. You can glue the joints with polystyrene glue, or simply wrap and secure them with adhesive tape.

The result can be clad with Mirelon insulation with aluminium foil, the joints can be sealed with „silver tape for everything“.

 

In the photographs, you can see two test designs.

A simple box covering the roof area

b) ditto with roof overhang – this solution fits well and will limit the roof's contact with the surrounding warm air

You can cut the housing into the board on the sides, or you can simply glue another 20mm board to it and the problem is solved.

In both cases, the height of the space in the frame is 50 mm, which is sufficient for the universal blocks used from the hardware store.

 

Bumblebees PLUS - Cooling frame made of polystyrene

Polystyrene cooling frame
– what do you need
Photo: O. Hercog (6/2021)

Bumblebees PLUS - Polystyrene cooling frame - glued or taped boards

Polystyrene cooling frame – glued or taped boards
Photo by O. Hercog (6/2021)

Bumblebees PLUS - Polystyrene cooling frame - glued or taped boards

Polystyrene cooling frame – glued or taped boards
Photo by O. Hercog (6/2021)

Bumblebees PLUS - Polystyrene cooling frame - simple version lined with Irelon and aluminium foil

Polystyrene cooling frame – simple version lined with Irelon and aluminium foil
Photo by O. Hercog (6/2021)

Bumblebees PLUS - Polystyrene cooling frame - simple version lined with Irelon and aluminium foil

Polystyrene cooling frame – simple version lined with Irelon and aluminium foil
Photo by O. Hercog (6/2021)

Bumblebees PLUS - Polystyrene cooling frame - Version with fitting and roof overhang

Polystyrene cooling frame – Variant with fitting and roof overhang
Photo: O. Hercog (6/2021)

Polystyrene cooling frame – Variant with fitting and roof overhang
Photo: O. Hercog (6/2021)

Bumblebees PLUS - Polystyrene cooling frame - Version with fitting and roof overhang

Polystyrene cooling frame – Variant with fitting and roof overhang
Photo: O. Hercog (6/2021)

Bumblebees PLUS - Polystyrene cooling frame - cooling block

Polystyrene cooling frame – cooling block
Photo: O. Hercog (6/2021)

Bumblebees PLUS - Polystyrene cooling frame - cooling block

Polystyrene insulated box – cooling block backed with a wet cloth to increase contact surface area
Photo: O. Hercog (6/2021)

.

Bumblebees PLUS - Polystyrene cooling frame for a beehive

Cooling frame made of polystyrene for beehives
Photo by O. Hercog (6/2021)

Bumblebees PLUS - Polystyrene cooling frame for a beehive

Cooling frame made of polystyrene for beehives
Photo by O. Hercog (6/2021)

 

The temperature changes in the hive throughout the day

preparing